2012年5月10日星期四

On the explosion-proof forklift applications and trends in the petrochemical industry


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     The petrochemical industry is the weight of the world\\ s energy field, along with the development of the petrochemical industry, security and stability of explosion-proof system has become the defender of production and transportation of petrochemical logistics.
The petrochemical industry has always been the lifeblood of the country said. The Petrochemical security issue has been a big problem for the people\\ s livelihood. In the process of transport of dangerous chemicals, cargo security is a concern which each staff member to participate. Usually the operator will use some special equipment for cargo handling, storage, such as explosion-proof forklifts, explosion-proof three-dimensional warehouse. Compared with ordinary forklift, explosion-proof forklift has its own unique technical content.
The explosion-proof forklift is of high value-added and high-tech products, Chinese enterprises to catch up with international forklift giants, not just in the number and size in line with foreign forklift manufacturers and, more importantly, technology and innovation to accelerate the pace of narrow gap. Industry source said.
Explosion-proof forklift how the application of the current petrochemical industry? Still, what ills to be solved? The explosion-proof forklift will become the future industry trends and direction?
Pyramid pattern
Forklift as one of the important material handling equipment, in recent years, rapid development, not only yield a substantial increase, more gratifying is that the specifications and varieties is increasing gradually increase the technical level. According to the statistics show that of the powered industrial vehicles branch of China Construction Machinery Industry Association, material handling equipment for several years maintained a steady growth momentum, an increase of an average of about 30%. Fuel forklifts, electric forklifts, manual forklifts domestic market, or host and supporting exports, rapid development.
It is understood that some of the forklift business customers petrochemical enterprises, many years of cooperation so that they understand that domestic petrochemical production equipment, explosion-proof performance is substandard or does not have proof performance led to the accident. Safety performance as a forklift for handling machinery, in particular, is explosion-proof, one of the means of preventing various types of accidents in production.
Inevitably leads to a variety of dangerous explosive gases, liquids and dust in the petrochemical industry, such as acetic acid, acetone, toluene, ethylene, sulfur dust and so on. In this operating area work, you need a professional explosion-proof vehicles. Linde (China) Forklift Co., Ltd. Strategic Marketing Director, Mr. Zheng Shengquan says.
Linde targeted explosion-proof forklift trucks according to customer demand for the working conditions, and provide the appropriate routine inspection and maintenance services, escort for the safe production of petrochemical enterprises. In addition, most chemical products appear to powder packets and liquid package, easy handlin g and stacking shaking, severe, extreme weight shift test forklift handling stability and security. Linde early in the design, the whole car by a lot of stability test, the design safety factor is high, prominent carrying capacity, reinforced door frame designed to ensure that the forklift has a carrying capacity leading to ensure stable and secure in the cargo handling process.
This Linde become the most important domestic petrochemical enterprises of forklift suppliers.
At the same time, rule the roost in the skilled, competitive domestic forklift industry in recent years there have been some new faces, their independent R & D explosion-proof hydraulic power series forklifts and other industrialization, is gradually being accepted by the market. Zhejiang Jiali Technology Co., Ltd. for more than ten years hard work in the Chinese petrochemical storage and transportation equipment industry is one of its production of petroleum, chemical pumps in the domestic ma rket share of more than 70%.
According to statistics, the forklift truck market the initial formation of a high-end, high-end market dominated by Linde on behalf of multinational giants; An fork, Hangcha end, low-end market; Jiangsu Baoli Zhejiang Ruyi, tiger force private enterprise headed by low-end market, the pyramid of the basic stability of the separatist state.
Details of security
Explosion-proof forklift called explosion-proof of the petrochemical industry experts, with the details of the explosion-proof forklift safety are inseparable.
Storage volume in the petrochemical industry, high work intensity, when the requirements of multi-shift operation, which requires the handling equipment is durable, high quality. At this point, Linde is a leader in the industry. Linde internal combustion forklift assembly of German Road, according to Benz oil cooled engine, working long hours does not boil, for long running time. The unique hydrostatic drive system wear, system promise ten years warranty. Zhengsheng Quan, director, said.
Electric explosion-proof forklift powered by a battery, its battery must meet explosion-proof technology. Typically, ordinary electric forklift needs to be charged, as long as convenient to disconnect the battery and forklift and charger can be connected. However, in some of the possible explosion site does not allow to do so. At this point, the forklift must be open to the safety of the venue before you can charge. Explosion-proof measures so that you do not have to take charge machine.
Part of the production company working environment, workshop dust into the engine or transmission parts, very easy to damage parts. It is worth mentioning that the Linde forklift truck body manufacturing precision and good sealing industry-renowned, fully enclosed structure, hydrostatic drive system which can effectively avoid the ground dust directly into the car body affect vehicle performance and even cau se failure. Centrifugal oil-immersed air pre-filter can effectively filter dust, care of the engine, reducing engine maintenance costs.
Material handling of the petrochemical industry is focused on the handling and storage of production equipment, raw materials and manufactured goods, heavy workload, working conditions and busy, on-site monitoring has become a headache. Fortunately, some of the monitoring equipment to solve this problem. Impact Manager, TM device, for example, it can monitor the situation in detail and stored down at the same time can decide whether to immediately notify the person to be careful operations, obtain information, all aspects of information can be aggregated to make a report and cost analysis. Perhaps the protection of employee safety is a corporate priority for Impact Manager, TM device monitor can help companies ensure that employees should enjoy the benefits, reduce accidents, to eliminate non-compliant equipment to use, so that they know the risks of the work for its provide a no accident work environment, good security, in order to achieve a good operating.
Maintenance problems
Compared with foreign countries in China\\ s forklift production there is a gap, the main problem: part of the product safety performance and sanitation can not meet the standard requirements (mainly overload of 25% security, ramp parking brake and noise); products poor reliability, high early failure rate (mainly two hours to strengthen the test and the average time between failures can not meet the standard requirements); instability of the main operating performance (such as the maximum hoisting speed); lack of R & D capacity of the truck, the lack of different loading and unloading objects of different working conditions accordingly developed.
However, compared to the currently most petrochemical companies a headache but it is explosion-proof forkli ft maintenance problems. Insiders often say: the quality of a lot of big brand forklifts can indeed guarantee, however, the fixed annual repair and maintenance costs are too high maintenance way too much trouble, which often make petrochemical companies in line with the investment interests of maximizing standard, once again looking suppliers.
In this case, the forklift companies have to further improve after-sales service team, development of different repair and maintenance solutions for the product.
Poor working conditions, greater emphasis on the maintenance of the timeliness and speed of service response, Linde has a comprehensive sales and after-sales network throughout the country subsidiary can provide customers with fast and efficient after-sales service and routine maintenance, to ensure customers\\ production carried out smoothly.
Sinopec to get long-term supply agreement, Wei Leke actively sent to senior sales engineers and technical engineers, ac cording to the special needs of the China Petrochemical, customized professional solutions to the customer the most professional, and after-sales service and repair and maintenance answer. In addition, these day-to-day warranty to instill customer maintenance knowledge, Wei Leke after-sales service team has also established a professional customer data to customize the different repair and maintenance program based on years of product purchased by customers.
Industrialization of the spring
In recent years, countries have frequently issued a document, divided into the danger zone in the production environment, the provisions of the production equipment in each region. In the past, many of the explosion and fire occurred in the petroleum, chemical, paint, pharmaceutical, arms industry, most of them have been identified due to non-explosion-proof vehicles. Therefore, the important role and status of the explosion-proof vehicles are increasingly apparent.
Competit ion in the internal combustion counterbalanced forklift market in full swing, electric forklift trucks sought after by the enthusiasm of most domestic enterprises at the same time, a number of petrochemical equipment manufacturing companies a unique way as the explosion-proof forklift into the forklift manufacturing entry point.
Zhejiang Jiali Technology Co., Ltd., Kung Yao, the reason for the explosion-proof forklift as an entry point into the forklift industry, mainly based on three considerations. First of all, contact experiences with the petrochemical industry for many years so that we see a huge demand of the domestic petrochemical industry for explosion-proof forklift; second, between the Chinese forklift industry highly competitive market structure, equipment manufacturing enterprises should avoid weaknesses, choose the most grasp, the most promising products; Third, the small number of domestic-scale explosion-proof forklift manufacturers, the market play space will be relatively loose.
Linde (China) Forklift Truck Co., Ltd. Zheng Shengquan Director believes that the current explosion-proof forklift trucks in the domestic market penetration is still very limited, many high risk of explosion-proof even on the floor forklift use without explicit written hard and fast rules, but Lin De value is not the immediate temporary market space, but the explosion-proof forklift market in China is a vast future. Next time, as countries pay greater attention to production safety, related to plant operations, vehicle safety norms have been introduced, as well as domestic users awareness of safe operation to continue to strengthen, explosion-proof forklift market in the spring followed by the arrival of.
In addition, the traditional counterbalance trucks, but also in urgent need of Europe and the United States advanced special forklift. This special forklift, including explosion-proof forklifts, off-road forklifts, telescopic arm forklif t. The explosion-proof forklift is of high value-added and high-tech products, Chinese enterprises to catch up with international forklift giants, not just in the number and size in line with foreign forklift manufacturers and, more importantly, technology and innovation to accelerate the pace of narrow gap.

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